// Real-Time Testing Solutions

Power Electronics Control Prototyping & Testing

Design, test, and validate digital controls for electric motors, power converters, and battery management systems with Simulink and Speedgoat real-time hardware.

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Switching frequency

Up to 2 MHz

FPGA model sample times

In the MHz Range

Transient switching replication

Sub-Microsecond Granularity

Protocols

EtherCAT · CAN · CAN FD · MODBUS · PROFINET

 

From Control Design to Validated Hardware

Power electronics engineers use Simulink and Speedgoat hardware to develop digital control systems for motor drives, power converters, and battery management systems. Control algorithms for electric motor drives, multi-level inverters, power grids, and battery systems are designed and implemented in Simulink, then connected to physical equipment through flexible I/O and signal conditioning interfaces.

With automated testing, on-the-fly parameter tuning, and flexible data logging, teams accelerate product development across consumer electronics, medical, robotics, industrial automation, and energy production and distribution.

Capabilities

Real-time Simulation and Testing

01

Rapid Control Prototyping

Develop and test digital controllers

 

Deploy Simulink control algorithms to Speedgoat hardware with one click and connect directly to your power converter.

  • Flexible PWM generation for direct converter connection
  • Read back position, speed, voltage, current, and temperature via encoders, resolvers, LVDT, and analog interfaces
  • Simulate and deploy supervisory and closed-loop control with a wide library of electrical modeling components

02

Hardware-in-the-Loop Testing

Validation and verification of controllers

  

Validate your controller in real time against a deterministic model of the electrical system, including power sources and loads.

  • Reuse desktop simulation models for automated tests across operating and fault conditions
  • Partition models across multiple CPU cores and Simulink-programmable FPGAs
  • High-speed analog, digital, and fiber-optic interfaces with deterministic data transfer

Why HIL

Test Earlier. Protect your Equipment.

Growing control system complexity and time-to-market pressure call for more advanced testing methods. Developing a controller directly on a motor or inverter can be inefficient and may damage equipment. Hardware-in-the-Loop testing offers a safer alternative, enabling thorough testing across a complete range of operating and fault conditions.

Model physical behavior accurately with Simscape Multibody and Simscape Electrical, and emulate sensors and actuators through flexible Speedgoat hardware. With HDL Coder and Speedgoat FPGAs, teams can run closed-loop real-time simulation in average mode and replicate transient switching at sub-microsecond granularity.

Use Cases

Frequent application use cases

01 RCP for Motor Control Drives Design, test, and validate novel control algorithms for electric motors using PWM, encoders, and more.
02 HIL Testing of Electric Motor Controls Validate embedded motor and drive controllers by emulating motors, inverters, and resolvers.
03 RCP for Power Converter Control Develop high-frequency switching converters such as HVDC, DC/DC, grid-tied, and grid-forming inverters.
04 HIL Testing of Power Electronics Accelerate development of DC/DC, AC/DC, and modular multilevel converters.
05 RCP for Wide Bandgap Semiconductors Control SiC and GaN power modules, with support for switching frequencies up to 2 MHz.
06 Electric Vehicle Powertrains Develop powertrains and fast chargers, including motors, inverters, transmissions, and power management.
07 Power Hardware-in-the-Loop Test battery chargers, motor drives, and grid-side inverters using AC and DC power interfaces with HIL simulation.
08 HIL of Battery Management Systems Verify and validate BMS controllers and hardware using HIL testing and battery cell emulators.

Hardware

Product Highlights for Power Electronics

 

Real-Time Target Machines

High-performance multi-core and multi-CPU target computers for demanding real-time models.

 

Custom Rack Solutions

Engineering services to build fully customized rack systems tailored to your test setup.

 

BMS Solutions

Cell emulation and measurement for test and verification of battery management systems.

 

Battery Charger Solutions

Battery charger development using battery pack or grid emulation.

 

Power Modules

800 V half-bridge legs and full H-bridges, ideal for multi-level converters.

 

Motor Drive & Control Kits

A 48 V three-phase inverter and a rapid prototyping kit for spinning a brushless DC motor from Simulink.

  

Simulink-Programmable FPGAs

Run Simulink or Simscape Electrical models with sample times in the MHz range.

  

I/O & Sensor Interfaces

Digital I/O modules, plus measurement and emulation of quadrature encoders, resolvers, and other rotational sensors.

  

High-Frequency Switching

Turnkey PWM generation and capture for FPGA-based high-frequency switching applications.

Proven in the field

Trusted in Demanding Applications

Organizations worldwide rely on this platform for projects ranging from supergrid converters and wind turbine drivetrains to shipboard power systems, more electric aircraft, and Formula Student powertrains.

Power Converters & SupergridsWind Turbine DrivetrainsShipboard Power SystemsMore Electric AircraftFormula Student PowertrainsElevator Controllers

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